Intelligent Analysis Solutions
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At USTECH Innovations LLC, we offer FT-NIR analysis solutions that enable you to monitor quality instantly and reliably on production lines. Our ProLine2550 FT-NIR Analyzer devices perform fast and precise measurements on solid, semi-solid, and, liquid samples in various industries such as food, feed, pharmaceuticals. With their durable design, wide wavelength range, and seamless integration with ProChem software, they combine laboratory accuracy with production line speed.
Explore our range of devices and software solutions, designed specifically to deliver precise, fast, and user-friendly analysis for your production workflows.
ProLine2550 Advanced FT-NIR Analyzer
The ProLine2550 Advanced FT-NIR Analyzer is a high performance multi-parameter analysis system developed for continuous, real-time inline measurement of bulk products. It can be easily integrated into production lines such as pipes, chutes, and chain conveyors and is suitable for powders, grains, flours, granules, pellets, slurries, and pastes.
With an IP65 protection rating, CE certification, automatic calibration, and integrated temperature control, it ensures reliable and precise performance even under harsh production conditions. The Advanced model can measure multiple parameters simultaneously within seconds, and product optimization. This improves efficiency, enhances product consistency, and reduces waste and reprocessing costs.
ProLine2550 Essential FT-NIR Analyzer
The ProLine2550 Essential FT-NIR Analyzer is a user-friendly, easy-to-install, and cost-effective solution designed for real-time monitoring and precise measurement of selected key parameters in your production processes. Its customized configuration focuses on up to two main parameters defined according to user needs, delivering fast and accurate results while eliminating unnecessary data clutter.
With an IP65 protection rating, CE certification, automatic calibration, and integrated temperature control, it provides reliable, long-lasting, and stable performance in any production environment. The ability to deliver accurate measurements within seconds enhances process effiency, maintains consistent quality, and helps you achieve your targeted production standards.
ProChem Software
ProChem is a versatile FT-NIR analysis software designed to seamlessly manage your measurement processes. It offers intuitive parameter configuration, real-time monitoring, and comprehensive result visualization, making it easy to control and optimize production quality. With support for multiple product profiles, secure data management, and compatibility with ProLine2550 series analyzers, ProChem ensures a smooth integration into your workflow, enabling faster decision-making and higher process efficiency.
ProChem Viewer Software
ProChem Viewer is a dedicated software tool for quick and convenient access to your analysis results-anytime, anywhere. Designed for users who need to monitor quality without altering configurations, ProChem Viewer allows secure, read-only viewing of real-time and historical measurement data. It is ideal for production supervisors, quality control teams, and management, ensuring transparency, traceability, and informed decision-making without interrupting ongoing processes.
Powerful and Consistent Measurement with 'ProChem' Desktop Program
General and Technical Specifications
Weight 3.1 kg (6.8 lbs.)
Your Complete Solution in One Kit !
ProLine2550 FT-NIR Analyzer
100-240 V 10.0 A Power Adapter
US Plug / Euro Plug Power Cable
Calibration Tile
Calibration Tile Centering Tool
Integration parts
Waterproof RJ45 Coupler
2.5 mm Allen Key
USB Drive
The ProLine2550 FT-NIR Analyzer View
ProLine2550 FT-NIR System Architecture: Perfect Harmony of Software, Hardware, and Integration
Software Components
Our system connects to the ProLine2550 Essential and ProLine2550 Advanced via an Ethernet connection, enabling fast and efficient data processing. It supports material configurations with models created in Eigenvector Solo and PLS, providing flexibility across a range of material types. The automatic scanning model ensures continuous scans without the need for manual intervention. Analytics can be performed by material or sensor, and results are easily exported to CSV files for seamless data handling and sharing. Additionally, our ProChem desktop software offers enhanced data management capabilities, allowing users to view, organize, and analyze data in a single, user-friendly interface.
Inline Hardware Components
The sensor used in our system is provided by NeoSpectra, renowned for its wide spectral range at the higher end of the FT-NIR spectrum, significantly enhancing both sensitivity and precision. This expanded range allows for the accurate quantification of multiple key parameters in a single scan. The system features a round sampling head with a flexible sample interface, adaptable to a chute or container, and a 2.5 mm sapphire window for enhanced durability. Its robust design includes a durable sample interface for trouble-free operation, along with a 24V DC power connection and Ethernet TCP/IP connectivity, ensuring seamless integration into various setups.
Integration Options
Our system seamlessly connects to the plant’s PLC through a robust HTTP interface over an Ethernet connection, ensuring smooth integration with existing automation systems. Using the ProChem Automation interface, product and method names are mapped for efficient remote operation directly from the PLC, streamlining workflows and reducing manual intervention.
Results are delivered in real-time back to the PLC, providing instant feedback and enabling rapid adjustments to processes, ensuring maximum efficiency and precise control in your production environment.