USTECH MasterLine
The MasterLine FT-NIR Analyzer is a high-performance, compact benchtop analytical instrument engineered for the rapid, precise, and non-destructive analysis of raw materials, animal feed, and forage. Operating via diffuse reflectance methodology across the near-infrared spectrum, it eliminates traditional laboratory delays by delivering accurate quality control insights directly within production facilities and lab environments.
Designed to withstand real-world industrial variables—including dust, moisture, ambient vibrations, and temperature fluctuations—the MasterLine empowers manufacturers to optimize production, minimize raw material costs, and consistently manufacture closer to target specifications with total confidence.
Versatile Quality Monitoring Across the Value Chain
Designed for seamless integration into daily quality assurance workflows, the MasterLine offers flexible deployment options to secure every stage of your feed production cycle.
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Incoming Raw Material Inspection Fast, non-destructive screening of incoming ingredients at sample reception to verify quality before unloading.
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In-Process Production Monitoring Routine checks throughout the manufacturing stages to keep nutritional profiles completely on track.
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Finished Product Final Control Verification of final formulations to ensure compliance with strict industry and customer standards.
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Universal Sample Flexibility Capable of analyzing both Solid Samples (powders, unground grains, or granulated matrices) and Liquid Samples (liquids or suspensions) with equal precision.
Benchtop Hardware Architecture
Engineered specifically for reliable, routine laboratory and near-line testing, the MasterLine combines specialized sample handling mechanics with a rugged housing designed to withstand demanding industrial environments.
Automated Motorized Cover
Features a smart, automated open-and-close lid mechanism controllable via both the integrated physical button and the software interface. This design seals the analysis chamber completely during scanning, protecting the optical path from ambient light interference while ensuring maximum operator safety against pinch risks.
Dynamic Rotating Chamber
Equipped with a built-in rotating dish mechanism that spins the sample cup continuously during the analysis cycle. This dynamic movement ensures comprehensive surface scanning, delivering highly representative and repeatable data for unground grains, pellets, and non-homogeneous feed ingredients.
Aluminium Housing
Encased in a robust, precision-machined aluminium chassis that shields the delicate optical components from operational variables such as dust, moisture, and micro-vibrations, ensuring long-term hardware durability.
Standard Package & Case Contents
The MasterLine FT-NIR Analyzer is delivered in a highly protective casing, ensuring maximum safety for both transit and laboratory deployment. The standard package includes all the core hardware components required to establish your near-line testing station right out of the box:
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MasterLine Main Unit
The core benchtop spectroscopic measurement system built for routine testing.
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Specialized Analysis Dish
Rotating sample tray designed specifically for precise sample placement and rotation.
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Industrial Power Adapter
High-quality power supply components to ensure correct electrical voltage.
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Dual USB Cables (x2)
Two high-speed data cables for stable connectivity with control computer.
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User Manual
Comprehensive guide handbook detailing installation and operation.
Continuous Analytical Optimization
The MasterLine redefines quality control in feed manufacturing by replacing slow, destructive traditional wet-chemistry methods with instantaneous, laboratory-grade FT-NIR analysis. By delivering accurate, multi-parameter results in under 30 seconds, it completely eliminates waiting times at sample reception and within the mill.
This rapid-testing capability enables plant managers to tightly control raw material sorting, closely monitor active processing steps, and confidently verify final product formulations against target specifications.
Key Value Drivers
- ✓ Rapid Multi-Parameter Analysis: Delivers simultaneous quantification of moisture, protein, fat, ash, starch, and cellulose in less than 30 seconds from a single scan.
- ✓ Direct & Non-Destructive Testing: Performs straightforward measurements directly on ground or unground grains, powders, pellets, and liquids without requiring chemical preparation.
- ✓ Broad Feed Industry Portfolio: Optimized for a versatile range of products including compound feed, forage, grains, animal/vegetable by-products, and pet food.
- ✓ Robust Environmental Protection: Built to perform reliably inside busy production plants, offering proven resistance against dust, moisture, ambient vibrations, and temperature fluctuations.
Intelligent Software Control via ProChem
The MasterLine operates seamlessly through ProChem, a proprietary control desktop application that transforms complex near-infrared data into clean, actionable analytical reports. Designed with modern laboratory workflows in mind, ProChem streamlines device management and data logging through a highly intuitive digital interface.
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Secure User Access Features a secure user authentication system requiring a specific username and password, protecting proprietary calibration methods and historical analysis records from unauthorized access.
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Streamlined Method & Analysis Workflow Operators can instantly select predefined chemometric calibration methods from the "Analysis" tab. Once triggered, the software displays a real-time countdown timer while synchronized sample dish rotation takes place, projecting comprehensive multi-parameter results onto the screen immediately upon completion.
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Automated Hardware Commands Equipped with integrated software buttons that allow direct, manual or automated control of the motorized chamber cover, removing the need for manual structural handling.
Technical Specifications & Installation Requirements
Review the detailed engineering parameters, electrical limits, and environmental operating conditions of the MasterLine series to ensure seamless deployment within your facility or laboratory.
Operational & Optical Specifications
- Measurement Mode Solid / Liquid (Powders, unground grains, pellets, liquids, suspensions)
- Wavelength Range 950 – 1650 nm (10,526 – 6,060 cm-1)
- Reference Standard Spectralon (>99% Diffuse Reflectance)
- Absorbance Range Up to 3 AU
- Analysis Time < 30 seconds (Adjustable)
- Analyzed Parameters Protein, Moisture, Oil/Fat, Ash, Starch, and Cellulose (Customizable)
Electrical, Mechanical & Environmental Requirements
- Operating Temperature 0°C to +35°C (Relative Humidity ≤ 85% at 35°C)
- Storage & Transit Temp. -20°C to +40°C (Relative Humidity ≤ 85% at 40°C)
- Data Connectivity USB 2.0 Type A-B
- Power Adaptor Interface 2.1 Plug-in
- Input Voltage 176 – 264 V AC (50-60 Hz)
- Output Voltage / Current 24 V DC / 3.6 A
- Dimensions (W x H x D) 250 mm x 355 mm x 170 mm
- Housing Material Precision-Machined Industrial Aluminium
Accelerate Your Quality Workflows
Discover how our spectroscopic technology fits your process. Choose an option below to download documentation, request a sample demo, or consult with our automation team.