Knowledge / Publications

Blogs & Technical Papers

Read articles, product announcements, and whitepapers on the implementation of NIR spectroscopy.

Showing 52 publications
How NIR Calibration Works: PLS Explained
ARTICLE — JUN 25, 2026 — 2 min read

How NIR Calibration Works: PLS Explained

From raw spectrum to composition value — how chemometric PLS models turn NIR data into accurate, actionable measurements.

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The Power of In-Line FT-NIR Analysis
WHITE PAPER — JUN 25, 2026 — 4 min read

The Power of In-Line FT-NIR Analysis: A Paradigm Shift in Quality Control

Eliminate production losses caused by waiting for laboratory results. Discover how FT-NIR technology analyzes quality parameters within seconds.

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What Is NIR Spectroscopy?
ARTICLE — JUN 25, 2026 — 2 min read

What Is NIR Spectroscopy?

A plain-language explanation of how near-infrared spectroscopy works and why it is the most versatile non-destructive analytical technique.

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The 1350-2550nm Spectral Advantage
ARTICLE — JUN 25, 2026 — 2 min read

The 1,350–2,550 nm Spectral Advantage

Why spectral range is the most important specification when selecting an NIR analyser — and what ProLine2550’s 1,200 nm span delivers.

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ProChem Software Control
ARTICLE — JUN 25, 2026 — 2 min read

ProChem: Closing the Loop Between Measurement and Control

How ProChem software turns raw NIR spectra into real-time process control signals, batch records, and actionable quality data.

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Business Case for Inline NIR
ARTICLE — JUN 25, 2026 — 2 min read

How to Build the Business Case for Inline NIR

A practical framework for quantifying the financial return with industry-specific cost models for dairy, feed, chemical, and pharma.

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Calibration Transfer Feasibility on MEMS Spectrometers
WHITE PAPER — JAN 15, 2026 — 4 min read

Calibration Transfer Feasibility on MEMS Spectrometers

Discusses how MEMS fabrication limits unit-to-unit optical differences, enabling immediate calibration portability without complex model adjustments.

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Reducing Ingredient Waste in Cattle Feed Production
CASE STUDY — MAR 12, 2026 — 4 min read

Reducing Ingredient Waste in Cattle Feed Production

A statistical study demonstrating a 1.2% average product yield improvement by deploying inline NIR sensors over feed mixer exits.

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Introduction to PLS Regression in caliX Suite
GUIDE — APR 05, 2026 — 4 min read

Introduction to PLS Regression in caliX Suite

A step-by-step tutorial explaining how to compile calibration models from reference wet chemistry values using the caliX platform.

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Real-Time Hydroxyl Value Monitoring in Polyol Production
WHITE PAPER — MAY 15, 2026 — 3 min read

Real-Time Hydroxyl Value Monitoring in Polyol Production

Detailed white paper explaining the real-time inline tracking of OHV in chemical polymerization loops using NIR spectroscopy.

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Standardizing Moisture in Milk Powder Spray Drying
CASE STUDY — JUN 18, 2026 — 3 min read

Standardizing Moisture in Milk Powder Spray Drying

How a global dairy plant used inline moisture monitoring on spray dryers to optimize raw material yields and prevent sticky powder clogs.

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Understanding Savitzky-Golay Filtering in Preprocessing
GUIDE — APR 10, 2026 — 4 min read

Understanding Savitzky-Golay Filtering in Preprocessing

An educational guide on spectral preprocessing math, smoothing parameter selection, and derivative configurations in caliX.

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Blend Uniformity Verification in Active Pharmaceutical Blending
CASE STUDY — MAY 20, 2026 — 4 min read

Blend Uniformity Verification in Active Pharmaceutical Blending

How an FDA-compliant plant uses dynamic RSD values to verify dry powder homogeneity without stopping bin blenders.

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MEMS Comb-Drive Mechanical Durability in Industrial Environments
WHITE PAPER — FEB 10, 2026 — 4 min read

MEMS Comb-Drive Mechanical Durability in Industrial Environments

Documents USTECH's silicon chip-scale comb actuator stress tests and shock resistance limits for online production installations.

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Developing Robust Chemometric Classification Models via PCA
GUIDE — MAR 20, 2026 — 4 min read

Developing Robust Chemometric Classification Models via PCA

A step-by-step methodology explaining Principal Component Analysis for qualitative identification of raw materials.

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Optimizing Starch Extraction Efficiency in Wet Corn Milling
CASE STUDY — JUN 02, 2026 — 4 min read

Optimizing Starch Extraction Efficiency in Wet Corn Milling

A statistical study detailing how a corn processing facility maximized yields on starch separator streams using at-line testing.

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Optical Fiber Interface Designs for Corrosive Chemical Reactors
WHITE PAPER — JAN 28, 2026 — 4 min read

Optical Fiber Interface Designs for Corrosive Chemical Reactors

Technical specifications and build details for sapphire optics and Hastelloy probe configurations in aggressive chemical loops.

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Standardizing OPC UA Integrations for Closed-Loop Dosing Valves
GUIDE — FEB 25, 2026 — 4 min read

Standardizing OPC UA Integrations for Closed-Loop Dosing Valves

A guide mapping process OPC UA tags directly to spectrometer predictions for automated ingredient dose standardizers.

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Rapid Moisture and Protein Analysis in Milk Powder using FT-NIR
WHITE PAPER — APR 18, 2026 — 3 min read

Rapid Moisture and Protein Analysis in Milk Powder using FT-NIR

Real-time monitoring of moisture and protein parameters in spray dryer discharge using MEMS FT-NIR technology.

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Real-Time Fat Analysis in Ground Beef Processing
WHITE PAPER — MAY 28, 2026 — 3 min read

Real-Time Fat Analysis in Ground Beef Processing

Inline measurement of fat and moisture concentration in ground beef lines using at-line and process FT-NIR systems.

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Crude Fiber and Ash Content Determination in Feed Rations using FT-NIR
WHITE PAPER — MAR 05, 2026 — 3 min read

Crude Fiber and Ash Content Determination in Feed Rations using FT-NIR

Controlling crude fiber, ash, and moisture parameters in animal feed plants using inline and at-line near-infrared spectroscopy.

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Starch Damage and Gluten Verification in Wheat Semolina using FT-NIR
WHITE PAPER — JAN 10, 2026 — 3 min read

Starch Damage and Gluten Verification in Wheat Semolina using FT-NIR

Inline quality monitoring of semolina parameters including wet gluten, index, and starch damage in milling facilities.

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Hydroxyl Value Monitoring in Polymerization Processes
WHITE PAPER — FEB 18, 2026 — 3 min read

Hydroxyl Value Monitoring in Polymerization Processes

Real-time tracking of hydroxyl value (OHV) and reaction endpoints in chemical reactors using fiber-optic-coupled FT-NIR.

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Free Fatty Acidity (FFA) Monitoring in Olive Oil Processing
WHITE PAPER — MAY 02, 2026 — 3 min read

Free Fatty Acidity (FFA) Monitoring in Olive Oil Processing

Simultaneous determination of free fatty acidity, moisture, and peroxide value at the decanter discharge during oil extraction.

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Bioreactor Feeding Optimization in Mammalian Cell Culture
CASE STUDY — JUN 25, 2026 — 4 min read

Bioreactor Feeding Optimization in Mammalian Cell Culture

Real-time inline monitoring of glucose, lactate, and viable cell density inside bioreactors using sapphire immersion probes.

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Rapid Adulteration Detection in Raw Milk Receiving
CASE STUDY — JUN 08, 2026 — 4 min read

Rapid Adulteration Detection in Raw Milk Receiving

Screening incoming raw milk tanker deliveries for added water, urea, and melamine using automated transmission cell analyzers.

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Chemometric Outlier Detection: Mahalanobis Distance vs. Hotelling's T—
GUIDE — MAR 28, 2026 — 4 min read

Chemometric Outlier Detection: Mahalanobis Distance vs. Hotelling's T²

A detailed guide explaining how to calculate and set outlier threshold limits for regression and classification calibrations.

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Wavelength Selection & Feature Engineering for NIR Spectral Models
GUIDE — APR 22, 2026 — 4 min read

Wavelength Selection & Feature Engineering for NIR Spectral Models

How to use Genetic Algorithms and iPLS in the caliX suite to select optimal wavelength bands and improve model portability.

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Evaluating Cheese Yield Prediction Models Using caliX
GUIDE — MAY 10, 2026 — 2 min read

Evaluating Cheese Yield Prediction Models Using caliX

A step-by-step walk-through on building multivariate models in the caliX suite to predict moisture-in-curd during vat coagulation.

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Optimizing Fat and Protein Standardization in Liquid Milk
WHITE PAPER — FEB 05, 2026 — 2 min read

Optimizing Fat and Protein Standardization in Liquid Milk

How inline FT-NIR sensors at the standardization valve block allow real-time cream addition control, cutting fat variation by 50%.

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Optimizing Oil and Protein Extraction in Soybean Crush Plants
CASE STUDY — JUN 10, 2026 — 2 min read

Optimizing Oil and Protein Extraction in Soybean Crush Plants

How inline FT-NIR monitors moisture, fat, and protein on soy meal discharge.

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Moisture and Fat Standardization in Pet Food Extrusion
WHITE PAPER — MAY 24, 2026 — 2 min read

Moisture and Fat Standardization in Pet Food Extrusion

Using inline sensors over extruder exit chutes to prevent kibble mold and regulate fat coating.

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Real-Time Moisture Control in Corn Gluten Feed Dryers
CASE STUDY — APR 28, 2026 — 2 min read

Real-Time Moisture Control in Corn Gluten Feed Dryers

Case study on optimizing dryer heat loops to keep corn gluten meal moisture at exactly 10.5%.

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Continuous Ash and Protein Monitoring in Wheat Flour Milling
GUIDE — MAR 18, 2026 — 2 min read

Continuous Ash and Protein Monitoring in Wheat Flour Milling

Guide on using at-line and inline NIR on flour streams to grade wheat extraction rates dynamically.

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Total Solids Control in Whey Permeate Evaporators
CASE STUDY — APR 15, 2026 — 1 min read

Total Solids Control in Whey Permeate Evaporators

Case study on inline refractometer/spectrometer standardization of whey concentrate before spray drying.

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Inline Fat and Moisture Standardization in Continuous Butter Making
WHITE PAPER — MAR 28, 2026 — 2 min read

Inline Fat and Moisture Standardization in Continuous Butter Making

White paper on using NIR probes inside butter churn discharge pipes to control water dosing.

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Monitoring Lactic Acid and pH in Yogurt Fermentation
WHITE PAPER — JAN 26, 2026 — 1 min read

Monitoring Lactic Acid and pH in Yogurt Fermentation

White paper tracking live culture fermentation using inline probes to determine exact vat cooling times.

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Moisture and Salt Monitoring in Cheddar Cheese Milling
CASE STUDY — FEB 15, 2026 — 1 min read

Moisture and Salt Monitoring in Cheddar Cheese Milling

Case study on measuring salt-in-moisture ratio at-line before cheddaring belt pressing.

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Incoming Milk Fat and Total Solids Grading at Receiving Docks
GUIDE — JAN 08, 2026 — 2 min read

Incoming Milk Fat and Total Solids Grading at Receiving Docks

Guide on scanning incoming raw milk tank deliveries using transmission cells.

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Moisture Monitoring in Fluid Bed Granulation
CASE STUDY — JUN 12, 2026 — 1 min read

Moisture Monitoring in Fluid Bed Granulation

Case study on endpoint determination in active granulate drying.

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Inline Solvent Purity Monitoring in Chemical Distillation Columns
WHITE PAPER — APR 08, 2026 — 1 min read

Inline Solvent Purity Monitoring in Chemical Distillation Columns

White paper detailing tracking binary solvent fractions using fiber optic flow cells.

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Density and Crystallinity Grading of Polyethylene Packaging
GUIDE — MAR 20, 2026 — 1 min read

Density and Crystallinity Grading of Polyethylene Packaging

Guide on verifying high-density vs low-density PE thickness and barrier properties.

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Incoming Raw Material Identification in Pharmaceutical Warehouses
CASE STUDY — JAN 18, 2026 — 1 min read

Incoming Raw Material Identification in Pharmaceutical Warehouses

Case study on instant raw material validation at warehouse receiving using caliX classification models.

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Acid Value and Viscosity Tracking in Alkyd Resin Cooking
WHITE PAPER — FEB 12, 2026 — 1 min read

Acid Value and Viscosity Tracking in Alkyd Resin Cooking

White paper detailing continuous tracking of resin esterification reactions to prevent gelling.

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Multiplicative Scatter Correction and Standard Normal Variate Preprocessing
GUIDE — JUN 02, 2026 — 1 min read

Multiplicative Scatter Correction and Standard Normal Variate Preprocessing

Tutorial comparing scatter correction math for light path variations in reflectance NIR.

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Standardizing Reference Background Measurement Intervals in Process Spectroscopy
GUIDE — APR 02, 2026 — 1 min read

Standardizing Reference Background Measurement Intervals in Process Spectroscopy

Guide on automatic internal gold-flag backgrounds to manage environmental drift.

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What Is FT-NIR Spectroscopy?
ARTICLE — JUN 20, 2026 — 4 min read

What Is FT-NIR Spectroscopy? A Plain-Language Guide for Food and Feed Manufacturers

A clear, jargon-free explanation of Fourier Transform Near-Infrared technology and why it matters for inline quality control.

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NIR vs. FT-NIR Comparison
ARTICLE — JUN 18, 2026 — 4 min read

NIR vs. FT-NIR: What’s the Difference — and Why It Matters for Inline Process Control

Technical comparison of dispersive NIR and Fourier Transform NIR, covering spectral resolution, wavelength stability, and signal-to-noise performance.

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Inline vs At-Line vs Off-Line Analysis
ARTICLE — JUN 15, 2026 — 4 min read

Inline vs. At-Line vs. Off-Line Analysis: Which Approach Is Right for Your Production Line?

Comparing three measurement strategies by response time, coverage, operator dependency, and total cost of ownership.

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Hidden Costs of Lab-Based Quality Control
ARTICLE — JUN 12, 2026 — 4 min read

The Hidden Costs of Lab-Based Quality Control in Food and Feed Manufacturing

How analytical lag, rework, yield giveaway, and compliance overhead create invisible costs that dwarf direct lab expenses.

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FT-NIR PLC and SCADA Integration
ARTICLE — JUN 10, 2026 — 4 min read

How FT-NIR Analyzers Integrate with PLC and SCADA Systems

Practical overview of Ethernet TCP/IP, OPC-UA, and Modbus integration architectures for inline process analyzers.

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5 Questions Before Buying an Inline FT-NIR Analyzer
ARTICLE — JUN 08, 2026 — 4 min read

5 Questions to Ask Before Buying an Inline FT-NIR Analyzer

A procurement checklist covering production conditions, calibration, automation integration, installation, and after-sales support.

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