ProLine17EC Analyzer
Continuous Analysis, Real-Time Quality
The USTECH ProLine17EC is an advanced Near-Infrared (NIR) spectroscopy platform engineered for continuous, real-time monitoring of key production parameters within seconds. Installed directly onto production lines, pipes, vessels, or chute conveyors without requiring sample bypass streams or hazardous reagents, it provides end-to-end traceability while maximizing yield, operational throughput, and profitability from raw material intake through final product approval.
Target Industry Verticals & Detailed Use Cases
Reliable non-destructive measurement across high-throughput industrial sectors, providing rapid return on investment.
-
Food & Feed Processing Continuous moisture, protein, fat, ash, starch, and crude fiber tracking prevents over-drying, eliminates out-of-spec batches, and ensures exact nutritional compliance before bagging.
-
Pharmaceutical & Chemical Manufacturing Non-destructive, chemical-free testing replaces slow grab-sampling, accelerates batch release cycles, and supports Process Analytical Technology (PAT) compliance for APIs and powder blends.
-
Bioenergy & Biomass Optimizes boiler combustion efficiency and ensures steady biogas digestate formulation by continuously tracking moisture, ash, cellulose, and lignin.
Hardware Architecture & Dimensions
Built to withstand the physical stresses of heavy industrial environments, combining an ultra-compact form factor with premium mechanical components for direct process integration.
High-Performance InGaAs Sensor
950-1650nm range, delivering laboratory-grade SNR in high-vibration, dynamic industrial environments without spectral drift.
Food-Grade Sapphire Interface
3mm thick optical-grade sapphire crystal window sealed with high-integrity O-rings, providing extreme scratch resistance and CIP-readiness.
IP65 Stainless Steel 316
Precision-machined SS 316 housing resistant to corrosive washdown chemicals and physical abrasion (96mm x 180mm).
Direct PLC/SCADA Integration
Dual hermetic pass-throughs for industrial shielded communication (Ethernet/LAN) and regulated DC power supply.
Standard Package & Inclusions
The ProLine 17EC comes ready for rapid process integration, packed with industry-proven accessories and robust electronic interfaces designed for automated control architectures.
-
ProLine17EC Main Sensor Unit
Complete optical cylinder with SS 316 housing and integrated sapphire window.
-
Shielded LAN Cable
High-durability Cat 5e RJ45 connection with IP67-rated sealing.
-
Industrial Power Supply
IP-rated AC-to-DC converter (24 V DC, 3.6 A output).
-
Food-Grade Sealing Kit
FDA-compliant food-grade O-ring set for seamless process window mounting.
Real-Time Process Optimization
Delivering an average analysis frequency of 2 to 20 seconds per cycle, the ProLine 17EC replaces periodic, labor-intensive grab sampling with an unbroken stream of real-time nutritional insights.
This rapid measurement cycle provides the instant traceability required to make immediate mechanical or formulation adjustments inside the factory, protecting final product standards and preventing costly out-of-specification production runs.
Key Value Drivers
- ✓ Continuous Process Line Analysis: Enables continuous analysis directly in the process line without requiring a bypass.
- ✓ Direct Key Parameter Display: Provides a direct display of key chemical and physical parameters based on the latest NIR technology.
- ✓ Control Room Integration: Ensures all relevant parameters are directly displayed in the control room for real-time monitoring.
- ✓ Adverse Environment Resistance: Built with a durable structure that is easily installed and highly resistant to adverse production environments.
Industrial Process Control via ProChem
The hardware power of the ProLine 17EC is fully harnessed by ProChem, the central instrument control software platform. ProChem acts as the bridge between raw spectroscopic measurements and industrial automation architecture.
-
Automated Calibration Engine Translates raw near-infrared spectral outputs into instant, simplified parameter readouts using background chemometric models.
-
Control Room Integration Facilitates uninterrupted data transmission directly to DCS and PLC systems via standard industrial communication protocols.
-
Proactive Diagnostics & Health Continuously monitors spectrometer source health and optical window integrity to prevent process downtime.
Technical Specifications & Installation Requirements
Optical & Spectroscopic Performance
- Wavelength Range 950 – 1650 nm
- Detector Type High-Performance InGaAs Photodiode Array
- Analysis Speed Fastest: 2 s | Typical: 2 – 20 s (Max < 30 s)
- Parameters Measured Fat, Protein, Moisture, Ash, Starch, Crude Fiber
- Sample Type Direct measurement of solid and liquid samples
- Operating Software ProChem
Mechanical & Environmental Specifications
- Housing Material Stainless Steel 316
- Optical Window 3 mm Food-Grade Sapphire Window
- Dimensions 96 mm (Diameter) × 180 mm (Length)
- Ingress Protection IP65 Rated
- Power 24V DC, 176-264V AC input
- Connectivity Shielded LAN (Cat 5e RJ45 IP67)
Accelerate Your Quality Workflows
Discover how our spectroscopic technology fits your process. Choose an option below to download documentation, request a sample demo, or consult with our automation team.